Get Rid of That Sagging Rear End
get rid of that sagging rear end
get rid of that sagging rear end
Man drinking cup of tap water with clothespin pinching his nose
Hitching up a big fifth wheel with plenty of pin weight can make it difficult to keep the truck on a level plane without overload or air springs. RoadActive’s clever-but-simple suspension add-on has a profound effect on handling while towing — without the need for additional leaf-spring support.
By Bill Gehr / Photos by author
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ow vehicle suspensions play a vital role in ride quality, safety and the ability to handle hitch and overall weight imposed by a trailer or fifth wheel. Owners who tow with a pickup truck must pay attention to axle ratings, gross vehicle and combination weight ratings and towing capacity. Typically, trucks have enough payload to handle most trailers on the market, but in many cases, the springs don’t have enough “backbone” to keep the truck on a level stance under heavy — or maximum — loading, like towing a big fifth wheel.

That can be dangerous. Too much rear-end sag can impact front-axle loading, headlight aiming and handling — to the point where safety can be compromised. Unfortunately, too many owners end up with a truck that doesn’t meet expectations when it comes to towing. A case in point: a new RV owner who purchased this 2022 F-350 long-bed truck to tow a 38-foot fifth wheel. The rather large fifth wheel had 3,800 pounds of pin weight and the rear axle payload was rated at 5,600 pounds. Although Ford claimed the truck could handle the 5,600 pounds, the rear end still sagged when the fifth wheel was hitched — which in turn forced a nose down attitude for the trailer.

RoadActive Suspension kit
The RoadActive Suspension kit comes pre-assembled for a simple installation. Included are the two spring assemblies, bolts, spacers and gap discs. Kits are available for trucks without overload leaf springs.
There are quite a few options to help a sagging suspension on the market, and I would venture to say that I have tested all of them, except the RoadActive Suspension (RAS) that was installed for this project. The RAS (activesuspension.com) has a unique design in which its simplicity underscores the effectiveness of the system. The big takeaway is its adjustability in providing very little to maximum support — plus, it is incredibly easy to install on most model pickup trucks without overload springs. If your truck has overloads (on this project truck it was an option and not ordered) the extra springs can be removed and a spacer installed to make the RAS work.

According to the manufacturer, the RAS reduces bounce and wheel hop when towing or hauling, and rear-end bounce was unmistakable on the project truck. The RAS is also designed to prevent body roll from side to side and improve axle wrap when heavy loads are placed on the truck. Also, there was no need to deal with air springs, which don’t prevent side-to-side sway. The RAS suspension provides a variable-rate tension coil that applies proportionate force as the weight is applied. This unique design, when adjusted properly, does not affect the ride of the truck while it’s empty. If weight changes, the capacity can be adjusted with common wrenches. No drilling or welding is required as the kit comes fully assembled — and the company provides a 30-day money-back guarantee.

The Installation
Figure on spending a couple hours, at most, to install the parts. The process starts by setting chocks on both front tires, then the rear end is jacked up to remove the wheels — always use jack stands. The RAS kit comes fully assembled right out of the box, so it’s just a matter of placing the parts on the existing springs and bolting them down. You’ll first place the RAS eye-bracket hook over the leaf spring rear wrap eye and proceed with an adjustment of the gold threaded rod inside the tension spring. The gold threaded rod is set at approximately 5 to 6 inches for shipping purposes and will need to be lengthened to accommodate positioning of the round spacer that will be placed in front of the spring-pack U-bolts to hold the RAS extension brackets in place.

yellow tape measurer measuring rear wheel wells
Before installing the hardware, measurements were taken at the rear wheel wells to establish heights from the ground before and after hitching up the fifth wheel — note the painter’s tape and marking for repeatability and accuracy. After the installation, the rear end gained 3 ¾ inches in height with the fifth wheel hitched to the truck.
The adjustments are made by turning the coil spring with one hand while holding the threaded rod with the other. This action will screw the threaded rod out of the spring by a few inches, making the overall unit longer. Next, the extension brackets have five holes on each side, which can accommodate the 12mm bolt, spacer and lock nut at different positions depending on how it lays on the springs. At this point, the lock nut is only hand tightened to establish the permanent mounting position.

Make sure that the bolt and the spacer are located directly under the leaf spring pack, which is very important. The instructions do not provide a torque value for the bolt and spacer, but we tightened the bolt to 75 ft.-lb.

The next step was to adjust the coil spring to the correct tension. Before doing this, we made sure that the eye bracket was in the center of the rear leaf-spring hanger. Two nuts that are on the threaded rod were adjusted using a 14mm ratcheting wrench and a standard 24mm wrench. These two nuts were snugged together when the kit was assembled from the factory and were adjusted by holding the threaded rod stationary and turning the coil spring until the gap between the coils started to open.

man removing wheels from truck supported by jack stands
The rear axle must be raised off the ground, supported by jack stands and the wheels removed. This provides clear access to the rear springs for installation of the RAS components.
wheel removed from from 2022 Ford F-250
While there are few parts to this system, it’s best to spread them out in front of each rear wheel for installation. The owner of this 2022 Ford F-250 ordered the truck without factory overload springs, making it suitable for the RAS modification.
The kit comes with a white and a black disc that can be placed between the coils to change loading. Setting the gap with the white disc (1mm thick) will add 25% more suspension strength to the coils; for 40% more strength, you’ll need to use the black disc (2mm thick). If these discs are lost, you can do the same thing with a dime or a nickel to set the gap. Once the gap is set, the lock nut is tightened against the coil spring and the second nut is tightened against the first one to ensure it won’t back out when on the road.

That’s it; job completed, and the rear wheels can be put back on and the lug nuts tightened to factory specification.
Since this was the first RAS we installed, it took about two hours to get it right, but the install is straightforward. The kits run between $539 and $589 and are backed by a 5-year warranty.

Does It Work?
A resounding “Yes!”. Overall, the truck handles much better — and after the RAS components were installed, the suspension bounce and annoying porpoising were virtually eliminated. And there was a noticeable, 3 ¾-inch improvement in rear-end sag when the fifth wheel was hitched. Nothing changed when the truck was running solo because the RAS gear remains idle until loaded.

You will likely want to “fine tune” the spring tension after a few miles of towing, which only takes a few minutes. For this project, the RAS system has worked flawlessly during more than 20,000 miles of fifth-wheel towing. The owner of the truck was happy with his decision to pass on the overload springs, which were more than compensated for with the installation of the RAS hardware.

hand installing leaf spring rear wrap eye
The first step was to place the RAS eye-bracket hook over the leaf spring rear wrap eye. Installation of the RAS on the Ford was simple, but some trucks might require disassembly of the spring pack.
bolt and spacer hold the arms in place under the leaf springs
Once the hook was positioned over the spring wrap eye, the extension arms were pre-installed for proper fit. A bolt and spacer hold the arms in place under the leaf springs; there are five holes in each arm for different bolt/spacer placement.
hand tightening coil spring
Tightening the coil spring is accomplished with the use of ratcheting wrench on the end with the threaded bolt and standard wrench on the end of the coil.
hand holding a small white disk next to coil spring
hand holding small white disk in place in between coil spring gaps
Setting the coil spring tension was done by adjusting the gap using the white disc (1mm thick) that added 25% more suspension strength to the coils. If you set the tension using the black disc (2mm) you’ll up the spring tension by 40%. If you happen to lose these discs, a dime or nickel can substitute for setting the gap.
RoadActive Suspension kit installed
The simplicity of the install and the net results were impressive. Plan on making fine adjustments after towing a few times; this can be done without removing the rear wheels. In the end, the truck exhibited much better handling — and the rear-end sag while towing was virtually eliminated. The system remains at idle when the rear axle is not loaded, so there is no degradation of the solo ride.