Under Pressure
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A tire-pressure-monitoring system provides an added layer of protection for your RV, making you aware of potential problems before they create costly repairs.
A tire-pressure-monitoring system provides an added layer of protection for your RV, making you aware of potential problems before they create costly repairs.
Under Pressure typography
Everything in — and on — an RV is riding on your tires. Adding a tire pressure monitoring system can improve tire life and help prevent unwelcome surprises.
By Bruce Hampson
M

ost of us don’t give a lot of thought to our tires. Other than periodically checking them for the correct inflation pressure and giving them a quick scrub when washing our vehicles, tires are basically taken for granted. So long as they have adequate tread and aren’t outside the recognized aging window — Michelin, for example, allows for 10 years if the RV has been stored indoors but requires an annual inspection after five years, while other manufacturer’s recommendations may vary — they are just expected to perform.

When they don’t, however, all sorts of things can happen — none of them good.

“Air carries the load,” said Thomas “Bear” Musgrave, vice president of Pressure Systems International (PSI) and business unit director for Truck System Technologies (TST). “If there’s a problem and the driver isn’t aware of it, it can be catastrophic.”

As Musgrave noted, most people think blowouts occur because the tire swelled up or hit something and literally exploded. While that can happen, it’s rare. Most frequently, the problem can be traced to low air pressure.

full-color display with power cord and adapter
The TST tire-monitoring system includes the full-color display with power cord and adapter for the dash power outlet plus dash and window mounts, 2-, 6- or 8 sensors, signal repeater and installation wrenches.
“Unlike a passenger car tire, where the contact patch between the tire and the road gets wider as the air pressure is reduced, travel trailer tires elongate because of the heavy sidewalls needed to support the load,” he told RV Enthusiast. “A longer contact patch creates more friction — and that creates more heat.”

According to Musgrave, a trailer tire is put together like a commercial vehicle tire; it has a tread package vulcanized to a tire carcass. The process utilizes a liquid rubber glue and everything is heated to about 212 degrees Fahrenheit.

“Running down the road on a hot summer afternoon, a typical trailer tire might see temperatures of around 170 degrees,” he said.

“A loss of 10 psi tire pressure from the manufacturer’s maximum cold tire pressure can raise that by up to 40 degrees — near to where the vulcanization process can start to break down. The tire gets hot, the rubber gets hot and the tire explodes — because you have 20 or 30 pounds of steel-belts flying around in a warm rubber cavity that can no longer hold it together.” In and of itself, a blowout can create a scary situation–but on an RV, it can also cause thousands of dollars in damage as pieces of tread tear through exterior panels.

The simple solution is to oversee what’s going on with vehicle tires using a tire-pressure-monitoring system (TPMS). It’s a technology Musgrave is quite familiar with; PSI’s Automatic Tire Inflation Systems (ATIS) are used on most of the top 100 truck fleets in the U.S. and, he said, are used in 45 countries.
sensor replacing the stock valve stem cap
The sensor replaces the stock valve stem cap. Prongs inside the sensor press down on the stem core, allowing air to flow to the sensor to monitor pressure and heat.
flow-through sensor allowing RV owners to add air to the tire
The flow-through sensor allows RV owners to add air to the tire without removing the sensor.
The company got involved in the RV industry when it acquired TST about six years ago. “It was not on our radar,” he said. “We manufacture ATIS for commercial vehicles.”

PSI initially purchased the smaller company to test vehicle components. However, after TST National Sales Manager Mike Benson pointed out the company’s ongoing success in the RV market, PSI explored the possibilities and soon realized that very few new RVs come equipped with tire-pressure-monitoring systems — and there are literally millions of older RVs on the road without such systems in place.

Ultimately, the company removed TST products from the market, reengineered the products to bring everything — tire sensors, displays and signal repeaters — up to commercial vehicle standards and put the product back into production.

“What is now available through TST is the exact same system we sell, under a different label, on the commercial vehicle side,” Musgrave added.

Upgrading the components also allowed the company to extend the warranty on TST products to three years. According to Musgrave, TST is able to utilize real-world testing — measured in the millions of miles — by partnering with PSI’s commercial vehicle companies it supplies ATIS product to.

With its products dedicated entirely to the RV market, TST offers two different types of tire-pressure-monitoring systems: an internal design, where the sensor is attached to a metal band wrapped around the center of the wheel — generally used on RV OEM installations — and aftermarket kits using sensors that thread onto the tire’s valve stem.

The externally mounted sensors are available in a number of styles, including cap sensors (which require removal to inflate the tire), flow-through units (which allow tire inflation through the attached sensor) and a hybrid sensor that’s approved for salt-water immersion.

sensors equipped with a coin-style battery that will last 12-18 months
The sensors come equipped with a coin-style battery that will last 12-18 months. It can be replaced easily by disassembling the sensor. Removing the sensor and changing the battery will not void previous information programmed into the display.
full-color display monitor utilizing five buttons
The full-color display monitor utilizes five buttons along the top — Set, +, -, Mode and Code — for programming air pressure and heat values.
“The sensors are interchangeable,” said Musgrave. “Our system doesn’t care which sensor is used — everything works together.”

Kits are priced according to the number of sensors included and range from the high $200s for a two-sensor kit to about double that for an eight-sensor package. All kits include the sensors, installation wrenches, signal repeater and display monitor with dash and window mounts and, to power and charge the monitor’s lithium-ion battery, an adapter with micro USB cord that plugs into the dash power port. All kits also include extra hardware used during installation and extra O-rings used when opening the sensor to replace the battery. Additional sensors can be purchased separately.

Installing an aftermarket kit is, said Musgrave, a straightforward affair that only requires about 20 minutes to complete. After removing the stock valve stem cap, a hex nut is threaded onto the stem, followed by the sensor. Once the sensor is snug — when air stops leaking and it bottoms out on the valve stem — it’s given another quarter-turn (do not over-tighten). The hex nut is then reversed until it hits the bottom of the sensor and is tightened with the wrench. This is a safety feature that allows the sensor housing to spin on its mount; the actual sensor is difficult to remove without the wrench.

display monitor near the stem to initiating the connection
Once the sensor is fitted to the valve stem, hold the display monitor near the stem to initiate the connection. When a tire location is programmed, the display assigns it a six-digit code. Data is read by the sensor every few seconds and transmitted to the display monitor every few minutes unless the system detects a problem or a change, in which case the data is transmitted instantly.
With the sensors in place, the monitor is held near each one and parameters are set to code each tire location to the monitor. The monitor allows the operator to set high/low alarms when tire pressure changes from normal and can also be set to trigger an alarm when temperature surpasses the user-selected limit. The full-color monitor will identify the location of the problem and includes visual and audible alarms. Pressure and temperature data is read every few seconds and transmitted to the display monitor every few minutes unless the system detects a problem or a change, in which case the data is transmitted instantly.

The display will also highlight low battery life. Each sensor incorporates a coin-style battery that’s good for between 12 and 18 months (battery life can be extended by removing the sensors from the tires when the RV is parked for extended periods). Replacing the battery requires removing the sensor housing from its baseplate, then using the supplied wrench to remove the inner cap from the sensor. The old battery is pushed out, a new one pushed in and the procedure is reversed using a new supplied O-ring between the base and housing. Changing the battery will not affect the data previously programmed in the display and the system includes small labels to affix to each sensor so there’s no confusion if more than one is removed at a time.

a signal repeater connected to a 12-volt DC power source
Every TST kit includes a signal repeater, which is connected to a 12-volt DC power source (usually one of the house batteries) and affixed to an interior storage bay wall. The repeater boosts the signal out approximately 105 feet omnidirectionally, which covers even the longest tow vehicle/trailer or motorhome/dinghy vehicle combination.
Other than mounting the display on the vehicle dash or windshield and routing its power cord, the only other part of the installation is connecting the signal repeater to a 12-volt DC power source. The short wiring harness includes terminal ring connectors to place on the positive and negative battery terminals, while the small waterproof repeater housing can be attached to a wall inside the battery housing location using the supplied hook-and-loop pad or by screwing it
in place.

“The repeater boosts the signal out approximately 105 feet omnidirectionally, which covers even the longest RV,” Musgrave said. “And its parasitic power draw is just 0.06-amp.”

The sensors, by the way, can also be installed on tow vehicles or dinghy vehicles already equipped with sensors from the factory. This not only ties the entire system together but affords an extra layer of protection since factory sensors oftentimes only indicate low tire pressure. Consider it cheap insurance.

Source
Truck System Technologies
770-889-9102
tsttruck.com