Power to the People
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man working on a battery bank
Power to the People title; lightning bolt icon
Anyone contemplating going off-grid in search of adventure needs to make sure their onboard energy system is up to the task. And that starts with the battery bank.
By Bruce Hampson
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rue self-containment in an RV is not possible without a reliable and rechargeable power source.

Amazing, isn’t it, that such a simple, direct declaration can create so much confusion? There are a lot of reasons for this — and, admittedly, plenty of “blame” to go around. But whether the culprit is the outdoor hospitality industry (campgrounds) that were caught flat-footed as pandemic-fueled buyers gravitated towards camping — a bit of a reach, because no one undertakes the costly construction of new RV resorts without good reason — or simply a younger generation of RVers looking for experiences found outside a rented RV space, the fact remains that, today, batteries in RVs are under much greater loads than any time in the past because of the push to go off the grid and not give up creature comforts.

Manufacturers are well aware of this, as evidenced by the burgeoning number of units rolling off assembly lines with at least a modicum of battery-and-solar packages intended to try and keep the “lights on.” So, too, is the supplier side of the industry, which is flooding the shelves of RV and automotive parts stores with a mind-numbing number of new and increasingly cheaper 12-volt batteries embracing — at least in theory — the latest energy technology.

But even cheap batteries aren’t really cheap. Unfortunately, a lot of RVers won’t understand the benefits of a better — read that “more expensive” — onboard energy system until they are in their second day of a long weekend and wake up to an electrically dead RV due to depleted batteries.

300Ah Advanced Lithium Smart Battery
Go Power! recently debuted its 300Ah Advanced Lithium Smart Battery, a quick-charging Bluetooth-enabled unit with built-in DC heater, over- and under-voltage and temperature protection and more. It weighs just 70 pounds.
ODYSSEY Extreme and Performance dual-purpose batteries
ODYSSEY Extreme and Performance dual-purpose batteries offer both the cold cranking amps (CCAs) for SLI and deep cycling for the longer but deeper discharge rates to support house loads.
And, while there are a lot of parts to crafting an off-grid RV capable of maintaining the RV lifestyle without being tethered to shore power — from solar panels to feed the batteries to inverters to power 120-volt AC systems — it all starts with onboard energy storage: batteries. And when we’re talking about batteries, we’re talking about either absorbed glass mat (AGM) or lithium technologies. Yes, traditional lead acid batteries are still commonplace in the RV space, but they are so limited in performance that any RVer veering off the asphalt needs to step up their game.

By way of description, most dual-purpose batteries use AGM technology, in which fiberglass separators are saturated with the electrolyte and compressed tightly between the lead alloy plates. The battery is sealed, which eliminates the need to replenish the electrolyte with distilled water to make it virtually maintenance-free.

An RV with a conventional flooded lead acid battery will likely have separate starting, lighting, ignition (SLI) and deep-cycle batteries. Dual-purpose batteries, however, produce both the cold cranking amps (CCAs) for SLI and deep cycling for the longer but deeper discharge rates to support house loads.

Lithium-ion batteries, meanwhile, utilize lithium-ion cells along with a protective circuit board. In a lithium cell, ions move internally through electrolyte between the cathode at one end and the anode at the other; electrons move in the opposite direction in another circuit. This migration creates the electrical current.

“There are a lot of factors in trying to correctly size components, especially for solar systems and batteries, because an owner or installation facility has to figure out when the customer is going, where they’re going, how long do they want to go for, and then usually figuring out how long are they planning to run it versus what they actually end up doing. And then building in some buffer,” said Mark Spilsbury, RV division manager-mobile power solutions, for Go Power! (The company offers technical support as well as handy solar and inverter size calculators on its website: gopowersolar.com).

While Go Power! is primarily a supplier of lithium batteries for the RV space, the division of Dometic also carries 6-volt and 12-volt AGM batteries because, noted Spilsbury, campers need to factor in the higher cost when determining needs.

“Lithium is great, but not everybody really needs it,” he said. “If you’re not going out all the time and only need it for a weekend here and there, you could still do that with AGMs or even lead acid batteries, depending upon your power requirements. But if you’re really into going off-grid and trying to keep weight down and get the most out of your system, that’s where lithium comes in and has a lot of benefits.”

Xantrex lithium-ion batteries
Xantrex lithium-ion batteries are available in sizes ranging from 105Ah to 310Ah, in both 12- and 24-volt applications with weights starting at just 25.4 pounds.
100Ah 12-volt LiFePO4 battery from Battle Born Batteries
100Ah 12-volt LiFePO4 battery from Battle Born Batteries, a division of Dragonfly energy.
For example, comparing a Go Power! 100AH 12-volt lithium battery to a 200Ah flooded lead-acid unit, lithium can be discharged to 100% (though it’s recommended that they not go below 95%), an act that’s the kiss of death to lead-acid units. Lead-acid batteries can only be safely discharged to 50%, so a 100Ah lithium battery is equivalent to a 200Ah flooded lead-acid bank under real world use. Self-discharge rates when not in use also differ dramatically: 2-3% per month (lithium) versus an average of 33% for lead-acid 12-volt batteries. There’s also a substantial weight difference — 31 pounds as opposed to 144 pounds.

And, for frequent or full-time RVers, even the higher tariff shouldn’t be much of a deciding factor. Lithium batteries can actually save money in the long run. The battery life of a lithium unit is 3,000-5,000 cycles, compared to 500-1,200 for a conventional lead-acid battery. Some advanced lithium batteries such as those from Go Power! also carry a reserve capacity of 5% to allow users to perform emergency actions even when the battery is completely discharged.

While ODYSSEY batteries (odysseybattery.com) come under the AGM description, they are actually a bridge of sorts between traditional AGM units and lithium — and, in fact, provide many of the advantages of lithium.

“ODYSSEY is an AGM battery — done to an extreme level,” said Bryce Gregory, product manager-transportation and specialty, for the subsidiary of EnerSys, a global leader in stored energy solutions for automotive, military and commercial applications. “Our key advantage is what’s called Thin Plate Pure Lead (TPPL) technology, which allows us to design a battery with more plate surface area in the same footprint as a comparably sized conventional lead acid battery. This increase in surface area provides much greater power in any group size.”

According to Gregory, the patented TPPL technology allows ODYSSEY deep-cycle dual-purpose batteries to generate twice the overall power and three times the life of conventional flooded lead acid batteries. And unlike traditional flooded lead acid batteries, Gregory noted that ODYSSEY batteries have an “amazing” deep-cycling capability: up to 400 cycles at 80% Depth of Discharge (DOD).

“They handle that DOD very well,” he added. “You can recover the battery up from hundreds of times from 20%. So, it’s a much more reliable battery in the exact same application.”

Like many popular spiral-wound batteries, ODYSSEY Extreme batteries employ dry cell AGM technology to contain acid, allowing the battery to be installed even on its side. “A big difference is we don’t use calcium in our batteries,” Gregory added. “Calcium and lead are not good elements to mix together because the one causes corrosion (sulfation) in the other. Using pure lead allows for deep cycling without the buildup of corrosion, which extends battery life.”

For his part, Gregory also cites cost of premium batteries as being either a positive or negative influence on battery selection — but for other reasons.

“Most people don’t keep their RVs for more than five or six years — they’re going to upgrade or go from one class to another,” he pointed out. “So, a big investment in their off-grid power system may not pay off; people aren’t going to move their entire electrical integration from one camper to another. That’s a lot of work.

Renogy 100Ah maintenance-free unit
Renogy REGO battery
Renogy offers a number of battery configurations, including deep-cycle AGM 12-volt batteries such as this 100Ah maintenance-free unit featuring 3% self-discharge rate and 1,100-amp max discharge current and its REGO line of cold-weather LiFePO4 batteries with a 30% smaller footprint.
“The nice thing about ODYSSEY AGM batteries is, they can be used in any of the systems in play,” he continued. “You can use them in 24-volt systems, 48-volt systems, they work well in series or parallel, they can be charged fast off of a big charger or generator. And they are going to handle this cycling. One thing many people don’t know about lithium is, if you over-discharge it, it will shut off — and they’re not necessarily easy to turn back on unless you have the equipment to do so. You don’t have to worry about that with a lead acid battery.”

There is one drawback that owners would need to pay attention to: weight. The use of TPPL technology means that ODYSSEY is able to fit a greater number of plates inside the same sized case, and lead is heavy. An ODYSSEY Group 24 battery, for example, weighs 57 pounds.

That said, the popularity of lithium-ion batteries has created a cottage industry of sorts, with a lot of new manufacturers entering the space — often, with private-label units manufactured overseas and not always to the same rigorous standards employed by companies like Go Power!, Battle Born, Xantrex, Renogy and others.

“It can be tough for consumers to decide,” said Spilsbury. “They see a ‘lithium’ battery at a low price and may just go for it. But not all lithium batteries are built the same. Many of the drawbacks are internal, in things like the lithium tube, that they can’t see, but at the very least they should read the specs for the battery management system (BMS) that’s a part of it. The BMS monitors all the things going on with the battery and then — depending on how it’s been designed — how much current can go back into the battery at one time. That can make a big difference. We ran into some competitors in our space where their products only allow 50 amps of charging at one time back into the battery. If an end-user has a bunch of solar panels putting out 30-plus amps, along with a converter charger operating, some batteries don’t like that. Then they have to really dial it back — and those usually come with a lower price point.”

Spilsbury also recommends that potential buyers check to ensure that the battery also carries UL (Underwriter’s Laboratories) approval, “because there can be issues with lithium if it’s not taken care of properly or does not have that approval.

One advantage enjoyed by lithium batteries may not be just limited to that battery class for long: monitoring of the battery performance. Go Power!, like most other premium lithium-ion batteries, uses a management system that incorporates a built-in shunt that allows the user to track the amperage leaving and entering the battery.

“It’s kind of like a ‘gas gauge’ for the batteries,” said Spilsbury. “It tells you what percentage of power you have in the battery, how many amps remain and can calculate how much time you have remaining in them. We have a digital touchscreen power track display or you can use our app to check performance.”

Go Power! Battery Manager Kit
The Go Power! Battery Manager Kit is an easy upgrade that adds smart functionality to older battery banks. It includes an intuitive touchscreen interface and smart shunt.
Battle Born Batteries’ new Lithium Power Pack 6500
If you’ve got the space and need the power, Battle Born Batteries’ new Lithium Power Pack 6500 is “the ultimate generator replacement and all-in-one power solution for RVs.” Designed to mimic the dimensions and mounting points of traditional RV generators, the LPP6500 is clean, silent, safe and offers 540Ah of reliable lithium power from (2) 270Ah 12V LiFePO4 Deep Cycle GC3 Battle Born batteries and Victron Energy charging, distribution and monitoring components. The built-to-order Power Pack 6500 MSRPs at $12,999.
Go Power! recently released its new Battery Manager kit that includes a shunt, intuitive interface monitor and wiring.

“With our advanced lithium batteries, we have a shunt built in, said Spilsbury. “but let’s say you’ve got an older lithium battery or a brand new set of AGMs and yet you wanted to use our display because you want to tie it in with our solar and our solar controller and inverter. You can add that shunt to an AGM or some other brand of lithium battery and then be able to use our touchscreen display just like you would if it was with our battery. It allows you to turn a not-so-smart battery into a smart battery and get that information out of it.”

ODYSSEY, for its part, is developing a similar system. Plans call for it to be included on the company’s Group 31, Group 24 and Group 27 products.

“We’re working on releasing new technology that we call Odyssey Connect,” said Gregory. “It’s a monitor that comes on the battery and connects with Bluetooth. Once you’ve synched it to, say, your smart phone, anytime you get within range you can see what your state of charge is, what it’s been exposed to in terms of temperature and charging/discharging voltage and even how many cycles it may have seen.”

The need for a capable energy system for going off-grid, added Gregory, is all the more important today due to constantly evolving accessories and appliances.

“The ‘elephant in the room’ is parasitic draw,” he noted. “A lot of RVs are built today with a non-ammonia refrigerator. And in the higher end, they use residential refrigerators. Those things are parasitic drains on a battery of significant proportion that most RVers have never seen before. On top of that, many dealers are putting the least-expensive battery they can buy in them to get customers out of the door. Yes, you can add an inverter to help run these appliances, but the parasitic drains are just like what a chassis battery goes through — even just driving down the road is drawing those batteries down, they’re getting cycled. And a lot of times, those batteries just aren’t designed for cycling — they may just be starting batteries put in a cycling application. No one wants to be in a position of having to replace their batteries every year.”

Proper Battery Care for Decommissioning
Before an RV is put into storage, its onboard battery(ies) should be inspected, cleaned, tested and fully charged. Always make sure to follow the battery manufacturer’s guidelines for proper maintenance and care, and direct any questions to an appropriate battery professional. Here are some basic steps courtesy of the crew at ODYSSEY that anyone with a 12-volt battery system should be aware of and put into practice:

  • Inspection: Inspect the condition of the battery’s case, cables and terminals for any damage or corrosion. Replace frayed or worn cables and terminals — but if the case or terminals are damaged, also replace the battery itself.

    While maintenance-free AGM and lithium batteries are finding their way into more RVs from the factory, many continue to be equipped with lead acid batteries — most of which use plates made of an alloy of lead and calcium or antimony for electrodes. The electrolyte is a solution of sulfuric acid and water, and in the case of conventional flooded lead acid batteries, is housed in cells. The electrolyte levels in these cells should be checked and, if low, filled with distilled water to the manufacturer’s specified level.

  • Cleaning: Clean dirt and corrosion from the terminals with a battery terminal brush or an emery cloth and wipe down the case with mild soap and water, rinse and dry.
  • Testing: Load testing is one method of assessing the battery’s State of Charge (SOC). An auto parts store associate, mechanic or battery dealer can perform a load test at a service facility. Another method is to use a digital voltmeter to measure the battery’s Open Circuit Voltage (OCV). The battery manufacturer’s specifications will indicate what OCV corresponds to 100% SOC. For a conventional flooded lead acid battery, a hydrometer will confirm the specific gravity of each cell, which should read 1.265 – 1.285 to indicate 100% SOC.
  • Charge: A full charge is the most important precaution to help safeguard the battery’s performance when recommissioned and through its intended service life. Excessive discharging of flooded lead-acid batteries can cause the voltage to decline, which reduces the level of sulfuric acid in the electrolyte. Decreased sulfuric acid increases the amount of water in the solution and, with it, the risk of the electrolyte freezing in cold weather and damaging the battery case.

    In addition, a fully charged battery is stored with a significantly reduced risk of sulfation, which is the accumulation of lead sulfate crystals on the surface of the plates when the battery is persistently undercharged. This accumulation reduces the plates’ surface area, which interferes with the battery’s ability to hold a charge.

    To prevent internal damage, flooded lead acid batteries should not be discharged to less than 50% SOC. Different battery chemistries have their own charging requirements, which are available through the manufacturer or a battery specialist.

  • Managing Parasitic Loads: If a battery in storage remains connected to an RV’s “house” loads — especially those that use memory — it may be discharged from parasitic loads. This occurs when those loads continue to consume small amounts of power from the battery. Each load may consume only a minimal amount of power in a day — but combined over a period of time in storage, they can drain the battery significantly if it is idle long enough. For example, if a steady parasitic draw of just 20 milliamps occurs while the battery is stored for 150 days, the load will consume more than 70Ah.

    One method of maintaining a consistent SOC while the battery remains installed during storage is to use a trickle charger. Batteries should be fully charged before being connected to a trickle charger. An alternative to using a trickle charger is to disconnect the negative battery cable or the terminals, or use a battery disconnect switch, to cut off parasitic loads. Even so, batteries should be checked and charged monthly while in storage.

  • Deep-cycle batteries: are essential for providing dependable power to your rig, designed to stand up to energy-hungry appliances such as your RV’s heating, ventilation and air-conditioning (HVAC) systems as well as the microwave, television and refrigerator, just to name a few. Deep-cycle batteries come in a variety of types and price points. Some are called marine batteries, which are interchangeable with RV batteries with comparable ratings. The best RV batteries have a large reserve capacity to power everything you need between charges, as well as a low self-discharge rate.

There are several ratings you want to look for when making a deep-cycle battery purchase for your RV:

  • Capacity or Reserve Capacity — Higher Ampere Hours (AH) or Reserve Capacity (minutes) means a battery can deliver more energy and perform longer.
  • Depth of Discharge/Cycle Life — Depth of Discharge (DOD) indicates the percentage of the battery that has been discharged relative to the overall capacity of the battery. Because the number of times a battery is charged and discharged — and the depth of those discharges — affects its lifespan, you want a battery that also features long cycle life.
  • Charging — A battery that recharges quickly is the best option to help ensure you’ll reach full capacity in less time.
  • Temperature Resistance — Ideally, you want a battery that is engineered to perform well in both hot- and/or cold-temperature environments.
  • Shock and Vibration Resistance — Things can — and usually will — get bounced around considerably in your RV. Make sure your battery is built to handle any rough terrain or road conditions.