Contemporary Cooking
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Contemporary Cooking
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Contemporary Cooking: Replacing the RV appliances can bring new life and efficiency to your RV galley
clipart of a stove
Replacing the RV appliances can bring new life and efficiency to your RV galley
By Chris Dougherty
O

f all the activities loved and shared by RVers, campsite cooking has got to rank near the top. There’s nothing like the communal feeling of gathering around a grill or fire with loved ones and collaborating on a memorable meal. However, sometimes time constraints or uncooperative weather make galley cooking more convenient.

That’s okay. RV appliances have made great strides in just the last few years as manufacturers continue to adapt appliance components and functions we’ve grown accustomed to in brick-and-mortar homes to mobile living quarters. Fortunately, you don’t necessarily need to buy a new RV to take advantage of newer galley products — most contemporary RV appliances are available in the aftermarket and, with some work, can be incorporated into most any older RV.

The old galley in our 2005 Lance Lite was serviceable — but barely — and was worn and dated
The old galley in our 2005 Lance Lite was serviceable — but barely — and was worn and dated.

Our 2005 Lance Lite 1025 camper is a case in point. Used by RV Enthusiast editors as a test bed of sorts for different products, it’s been a workhorse — but it looks it. As the “Lite” version, it only came equipped with the necessities, and the years haven’t been kind to the standard white-toned appliances. Worse, it had obviously been neglected by its previous owner(s). The range, for example, suffered from stains, broken components and signs of rodent infestation — and, as was often the case a few decades back, it was equipped with a recycling range hood rather than one that vented to the outside.

Couple that with a yellowing 0.9-cubic-foot microwave that possessed 2005-era technology and an original refrigerator resplendent with burn marks, rust and broken fasteners and, well, it was long past time for galley update.

Range and Hood
Depending on the RV, it may be possible to redesign the cabinet to accommodate the RV range you plan to install — or even eliminate the cabinet altogether. RV range manufacturers also make cooktops without an oven, freeing up valuable cabinet space or other appliance options. For example, RVE publisher Bob Livingston upgraded the RV range and countertop in his 2015 Grand Design Reflection with a combination gas/induction cooktop and an electric oven below.

A truck camper, however, isn’t as flexible — due to space constraints we had to stick with a 17-inch RV gas range if we wanted an oven, which we did. Still, several new players have come into the RV space in recent years, which has upped the game as far as design and function are concerned. New features now commonplace to contemporary ovens include glass doors and integrated flush glass countertops, interior LED lighting, digital controls, convection cooking and piezo-electric pilot lighting.

For this project, we elected to use a Greystone CF-RV17 range and CXW-30-CZ01 vented hood by WAY. Resplendant in matching black, these two products, offered as a combination package by RecPro.com (RP-2105-KT) for $514.95, provided a relatively easy swap, requiring minimal modifications inside the camper. We should note that this range doesn’t have a broiler function — most likely because of the small size of the oven — but we don’t often have use for one anyway.

The new Greystone range top is made of attractive tinted safety glass with rubber bumpers, and folds into a backsplash
The new Greystone range top is made of attractive tinted safety glass with rubber bumpers, and folds into a backsplash.

The Greystone range is a solidly built product that’s cleanly and carefully assembled, as evidenced by the under-cooktop-deck layout. Everything is neat and tidy, with more heft than the legacy model we were replacing. The addition of piezo-electric oven pilot ignition, LED lighting and a see-through oven door also combine to make this a much more usable appliance. The folding tinted safety glass lid uses rubber bumpers as both a lock and as a stop when the glass is folded into the backsplash position. Install modfications were pretty minimal; the LP-gas connection is on the rear of the unit, so we had to re-plumb the gas line and add a 12-volt DC circuit for the lighting.

Caring for this range is basically the same as the old model, except that four screws hold the cooktop deck in place instead of springs and a slide catch. In our experience, this setup works much better with less hassle.

The hood is also quite an improvement, with a thinner, more stylish look, an easily removable filter and an LED light. As mentioned earlier, the original model was not vented to the outside, so we we rectified that by cutting and fabricating a wall vent duct and lid.

Thankfully, no cabinet modifications were required. Before considering a range hood and/or microwave, it is important to review the installation instructions and measure the cabinet carefully to ensure that the unit will be properly secured and vented. This range uses the four screws into the countertop like the original one, but the bottom of the unit has venting space. So, two additional screws were used to secure the face of the range to the cabinet. Note also that the manufacturer has cookware size limitations outlined in the downloadable owner’s manual.

Once installed, both the range and the hood worked as anticipated. While we can’t yet comment on the accuracy of the oven thermostat, the range’s cast iron grates, which sit in anti-rattle rubber grommets, also provide a substantial surface to cook on.

Microwave
We really wanted to add a convection microwave to this unit, but once again, cabinet size was the limiting factor. While there are products available like the WAY HFK2421A stove and convection oven range, it only fits in a 24-inch range opening and thus wouldn’t work in this camper. Likewise, no convection microwaves are available in a size small enough to fit the space occupied by the original 0.9 cu.ft. microwave. Finally, because of the built-in configuration, we had to select a compatible model with a built-in duct and bracket kit. This is very important to ensure proper and safe operation of the oven.

For this project, we opted for the RecPro 0.9-cubic-foot microwave oven (RPM-1-BLK) with a black finish and a retail cost of $189.95. This 900-watt output (1,350-watt input) unit has all the features we expect in a modern microwave, including a push-button latch door, instant start, 10 power levels, eight express cooking options and so on. It comes with the built-in bracket and duct kit, so everything you need is there. We did, however, have to remove a piece of plastic trim from the cabinet to get the oven’s feet to clear.

The filthy old top deck of the old range had food and mouse nest material left in it. Some rust was setting in.
Each burner is secured with two screws, and all tubing and wires are precisely laid out and secured
The filthy old top deck of the old range had food and mouse nest material left in it. Some rust was setting in. The Greystone boasts a nice clean layout and the fuel rail wraps from the left side around the front. Each burner is secured with two screws, and all tubing and wires are precisely laid out and secured.

Refrigerator
It was an easy decision to replace the old Norcold fridge with a new one. Norcold has a well-deserved reputation for building RV absorption refrigerators, and we’d be able to do an even swap without much work. That was the plan, anyway.

Getting refrigerators into and out of RVs can be a nightmare. If you already didn’t know it, appliances are usually fitted into a RV during the manufacturing process, not afterwards. The truck camper’s entry door wasn’t wide enough to accommodate the girth of the old refrigerator, so we had to remove it. At that, we also had to disassemble the refrigerator completely — including removing the cooling unit, doors and hardware — to squeeze it out the door. Similar disassembly of the new unit is often required, which many people get really nervous about. It’s a process that an experienced certified technician can do given time, but is probably not what most RV owners want to tackle.

Fortunately, Norcold has designed its new Polar NA7LX series to disassemble from the front (doors and part of the cabinet) to allow it to fit through the RV door opening without removing the cooling unit. It’s not only ingenious but also makes the replacement of the unit much easier — even if the narrow camper door needs to be removed to affect the swap.

The Norcold Polar NA7LX that we installed is a 7-cubic-foot, 3-way refrigerator — which means it can operate on propane, 120-volt AC or 12-volt DC, the latter being ideal when traveling on the road with a good charge line connected from the truck. The previous unit was also a 3-way, so the 12-volt DC wiring was already designed to handle the load of the 12-volt DC electric element. If you want to add a 3-way to an RV that doesn’t have one, you will have to upgrade the wiring as specified.

The Norcold’s new touch controls, modern styling and tall, restyled door panels give the unit a more modern, residential look. The interior is also redesigned, with a molded-in drip tray on the back wall, very usable shelves and see-through door buckets. You can even add an icemaker. Likewise, the electronic controls and LCD display work well and are intuitive. The handles and hinges are hidden, and if you have an older model fridge and want to reuse the door-panel inserts, metal spacers — doubling as “MAGNAstrips” to hold magnets for photos — are included. Our 3-way model was also ordered with a cold-weather kit that allows operation down to 0 degrees Fahrenheit.

We had to pull power from the unit wiring harness for the LED lights. A lighting circuit was located in the harness, and a 5-amp ATC fuse and holder were installed.
We had to pull power from the unit wiring harness for the LED lights. A lighting circuit was located in the harness, and a 5-amp ATC fuse and holder were installed.
The gas line installed and the range screwed down and reassembled, we tested the LP-gas connections for leaks
The gas line installed and the range screwed down and reassembled, we tested the LP-gas connections for leaks.

Once the old unit was removed, we saw that the paneling in the back of the cabinet had severely degraded and delaminated. We peeled back the paneling and installed new lauan then added a layer of sheet aluminum in the corner as added protection from heat damage. The only other change we had to make was with the LP-gas connection. As with the range, it had moved, so we added an appliance hose extension to make the connection. The Norcold NA7LX.3F with cold-weather kit and rear fan retails for $1,838.39.

By the way: anyone contemplating a refrigerator upgrade also should consider the potential benefits of a 12-volt DC compressor refrigerator. These are good options for many RVs that have the battery capacity and solar recharge capability to operate for extended periods off the grid. While we are adding a solar energy system as part of the makeover, there is only space for one battery — and we didn’t want to be limited in the amount of time the unit could be used without firing up the generator. Additional batteries could be installed in the bed of the truck and wired in with high-amperage connectors, but that is not currently a part of this project.

Measure Twice, Order Once
All things considered, our galley upgrade went off without a hitch. While we approached it in stages, the entire task required about 12 hours. As noted, we had to make some significant changes to the LP-gas system, and we performed a full regulator and leak down test using a manometer. Each connection was also checked with a leak check solution to ensure a good connection. This type of testing is best performed by an experienced Saturday mechanic or certified RV technician, even if you elect to install the appliances yourself. Don’t take chances with LP-gas.

Measure everything, then measure it again before ordering new appliances. They ship via truck freight, so you really don’t want to make a mistake and have to ship them back.

We adhere to applicable RV construction standards when performing this kind of work, which include NFPA 1192 and NEC 551, among others. Research the required procedures to meet code before you begin — your safety is at stake. Thinking about doing things right ahead of time makes all the difference. In the case of the refrigerator cabinet, for example, we went beyond the standards to line the back of the cabinet with aluminum because of the condition of the paneling.

Overall, we’re very pleased with how the upgraded appliances have worked out in this makeover. Total retail cost (not including labor) was approximately $2,700, but all of the appliances are a marked improvement over the originals — and make the camper a much better place to cook, eat and live.

A great feature, the oven pilot is activated by a piezo electric igniter, eliminating the need to crawl on the floor and reach in the oven
A great feature, the oven pilot is activated by a piezo electric igniter, eliminating the need to crawl on the floor and reach in the oven. The oven also has interior lighting. The oven burner plate is solid and recessed in the middle to hold spills.
A nice clean LP-gas flame was present on every burner including the oven
A nice clean LP-gas flame was present on every burner including the oven. The LED lights are a nice touch, but we’re glad they’re easily turned off with the switch on the right of the control panel.
The new range hood is a solid, clean design with easily removable filter and LED light
For this install, we upgraded the range hood from a recirculating model to an outside vent
The new range hood is a solid, clean design with easily removable filter and LED light. For this install, we upgraded the range hood from a recirculating model to an outside vent. Measure twice, drill and cut once! We spent some time determining how the wall was built and if we could cut in a vent opening, and we could. Every RV is different.
Once drilled from the inside (we had confirmed nothing was in the way in or on the outside of the wall) we used the new vent as a template to trace where we would be cutting
We used an oscillating cutter to make our cuts, starting with the aluminum siding and working inward to check each level
Once drilled from the inside (we had confirmed nothing was in the way in or on the outside of the wall) we used the new vent as a template to trace where we would be cutting. We used an oscillating cutter to make our cuts, starting with the aluminum siding and working inward to check each level.
The new vent was thicker than the wall, so we trimmed it to fit
The new vent was thicker than the wall, so we trimmed it to fit.
We used a two-wire quick connect to hook up the wiring. We could have just used solderless connectors, but this way it’s removable.
We used a two-wire quick connect to hook up the wiring. We could have just used solderless connectors, but this way it’s removable.
The new vent is installed, and we used silicone to make a gasket between the hood flange and the vent
The new vent is installed, and we used silicone to make a gasket between the hood flange and the vent.
When selecting a new microwave that will be built in to your RV, make sure you get one with all the hardware to install
When selecting a new microwave that will be built in to your RV, make sure you get one with all the hardware to install. The kit comes with the top vent, cabinet deck duct and face bracket.
Make certain the bottom deck is secured to the bottom of the cabinet. A notch in the center of the plate lines up with the centerline of the cabinet.
Make certain the bottom deck is secured to the bottom of the cabinet. A notch in the center of the plate lines up with the centerline of the cabinet.
The feet on the microwave wouldn’t clear the cabinet, so we removed the plastic trim to allow for clearance
The feet on the microwave wouldn’t clear the cabinet, so we removed the plastic trim to allow for clearance.
We confirmed the fit and screwed the face into the cabinet, after running the power cord into the adjacent cabinet to plug it in
We confirmed the fit and screwed the face into the cabinet, after running the power cord into the adjacent cabinet to plug it in.
The new appliances go a long way to modernizing the interior appearance of our 16-year-old truck camper — and their performance will definitely bump our galley skills up a notch
What a difference! The new appliances go a long way to modernizing the interior appearance of our 16-year-old truck camper — and their performance will definitely bump our galley skills up a notch.
From this view, the old fridge just looks vintage 2005
From this view, the old fridge just looks vintage 2005. But the unit was well worn, the cooling unit had a ton of rust, freezer bolts were broken off and there were burns on the inside from a hot (something) having been introduced by a previous user.
The Norcold Polar 7 looks a lot like other units, with the cooling unit and electronics on the rear
The Norcold Polar 7 looks a lot like other units, with the cooling unit and electronics on the rear. When installing into a cabinet in the RV, the rear and top clearances are very specific to allow air to enter from the bottom and pass through the top grill. The chimney is on the right, and the chimney cap must be rear facing as pictured, with nothing impeding the flow of gasses from the chimney. The front of the box, including controls and doors, was removed to get the unit inside the camper.
This is the refrigerator chimney, cap, and the baffle, which is down inside and clipped on here
This is the refrigerator chimney, cap, and the baffle, which is down inside and clipped on here. A frequent mistake is spinning this cap accidentally and blocking it with fiberglass insulation, which can cause a fire. Make sure it’s clear, oriented to the rear after installation.
Once installed, the power and gas lines were connected. We also added a gas line extension here, and all connections were carefully tested for leaks
Once installed, the power and gas lines were connected. We also added a gas line extension here, and all connections were carefully tested for leaks.
The new Norcold 7-cubic-foot refrigerator has a nice clean look and plenty of upgraded features
Refrigerator rods (black) are not included, but are great additions to keep things in place
The new Norcold 7-cubic-foot refrigerator has a nice clean look and plenty of upgraded features. Each shelf has a guard to keep things from sliding off during travel. Refrigerator rods (black) are not included, but are great additions to keep things in place.
We could have retained the original wood panels from the old fridge but found that the black plexiglass panels on the Norcold matched the other appliances and looked sharper
We could have retained the original wood panels from the old fridge but found that the black plexiglass panels on the Norcold matched the other appliances and looked sharper.
Sources:
Thetford/Norcold
(800) 543-1219
www.norcold.com

RecPro
(574) 848-0405
www.RecPro.com

Way Interglobal
(574) 971-4490
www.wayinterglobal.com