It’s Chilly In There
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It's Chilly In There
Swapping out an absorption refrigerator for a Everchill
Swapping out an absorption refrigerator for a Everchill 12-volt DC model brings new benefits for keeping food cold — including a big jump in capacity — and its efficient power draw makes it a great choice for boondocking.
By Bob Livingston / Photos by the author
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eeping food cold and frozen in an RV is quintessential to self-containment. Absorption refrigerators have been the appliance of choice for as many years as old timers can remember. But while these refrigerators have proven track records for off-grid performance — they can operate on LP-gas in just about any camping environment — they still don’t completely sever ties to civilization since those cylinders/tank will eventually need refilling. Then, too, there’s a growing segment of outdoor enthusiasts who just don’t want to carry propane.

Of course, advancements in on-board power technology have opened the floodgates for the use of 120-volt AC residential refrigerators in RVs — but the downside here when going off the grid is the need for a much more sophisticated 12-volt DC power system driven by large battery banks, big inverters and expansive solar systems.

Coming on the scene of late is the development of efficient 12-volt DC compressor-type refrigerators that work like their residential cousins — but are efficient enough to be installed in RVs with only a couple of batteries backed by a basic charging system. Elkhart, Indiana-based Way Interglobal (www.wayinterglobal.com) pioneered the move into the 12-volt DC refrigerator space and offers a number of Everchill models to the industry and aftermarket, earmarked for all RVs.

Of course, absorption refrigerators also cannot function without battery current — but as we found when swapping out the original absorption unit in a 6-year-old Grand Design Reflection, the efficient power use of a refrigerator operating solely on 12-volt DC power in the fifth wheel made it a great choice for camping no matter what the circumstances (boondocking or campground). That, though, was only part of the advantage; the other was the dramatic increase in interior space gained by eliminating the cooling fins on the back of the absorption unit and adding to the box capacity. The Everchill 10.7-cubic-foot refrigerator (now upgraded to 11 cubic feet; $1,249.90) we retrofitted occupied the same space as the original 8-cubic-foot LP-gas/electric counterpart — and requires no inverter.

Granted, you’ll need a way to keep the batteries charged while using the Everchill when un-tethered from hookups, but there are number of ways to get there. While on the road, the charge line from the tow vehicle/motorhome engine will keep the batteries conditioned; when parked in a primitive setting, a solar system or a generator through a converter/inverter will provide the necessary charging. And, of course, if you’re hooked up, the converter/inverter will keep the batteries charged.

The first step was to close the propane cylinders
The open end was then capped with a brass fitting
The first step was to close the propane cylinders and remove the gas hose that was connected to the absorption refrigerator. The open end was then capped with a brass fitting. Later, the hose was clamped onto the wood floor behind the new refrigerator (not shown) to prevent movement.
Once we figured that handling the power requirements (more on that later) would not be an issue for most users, we studied the reasons for making the switch, and the bullet points were extensive. The aforementioned fact that the Everchill offered almost three more cubic feet of food storage in the same space as the absorption model was impressive enough alone to make the conversion. That’s a huge number, and the ability to pack in more foodstuffs was a game changer.

Freezer space was also improved dramatically — and it keeps food solid, even ice cream. Plus, the fact that it’s frost-free is a blessing; we hated defrosting the previous refrigerator manually. The Everchill’s simple freezer box design has one shelf dividing the entire area, and two catchalls built into the door. When we transferred the packed-in frozen food — some of which constantly fell out every time the door was opened — from the old unit to the new, there was space to spare. The freezer compartment has its own temperature and air-flow controls.

The cold-food box is also well-designed. Glass shelves look more like those in a residential refrigerator and are adjustable. There’s a generous-size vegetable crisper drawer in the bottom with a humidity control and a number of deep bottle/carton/can holders in the door. We appreciated the overall amount of storage in the door, which swallows up a lot of containers, but the spacing is a little too open so smaller bottles and cans have to be placed toward the back to prevent slipping through the “holes.” Once you figure out placement, the acclimation process is over.

The doors close tightly, preventing escape of cold air, which likely contributes to the temperature efficiency inside the box. And the travel latch, holding the doors closed while on the road, is second to none.

At the time of this report, the refrigerator had been running 24/7 for more than six months. Temperature inside did not vary more than two degrees, hovering around 39 degrees on the top shelf/side wall, where the wireless sensor is mounted. Temperature can be set using the buttons in the panel above the top shelf, and for all but the last two weeks of our test period it was set on No. 2 of 5. We moved the setting to No. 3 once the ambient temperature climbed closer to 100 degrees F and, again, the box temperature never varied more than 2 degrees. The light built into this panel provides plenty of illumination throughout the box.

The 120-volt AC power cable/plug
The 120-volt AC power cable/plug was removed from the receptacle on the wall and the 12-volt DC leads disconnected. Rather than use these wires to power the Everchill, we taped the ends and cable-tied the wires out of the way, since we could not confirm origin.
Another benefit to the 12-volt DC compressor style is the rapid ability of the unit to achieve cool-down. The freezer and box temperatures reach safe levels (after being turned off in storage) in around three hours, whereas an absorption model usually requires the better part of a day when operation is initiated from an unused/stored state. That’s a big bonus for those who store their RVs and turn on the refrigerator before packing food and leaving on a trip.

Compressor noise is virtually indistinguishable unless you make a conscious effort to listen. We were initially worried about possible compressor noise inside the close confines of a fifth wheel, but we can only hear a slight humming sound when there’s total silence inside the rig — and it’s certainly not annoying. Just about anything you run or do inside the fifth wheel drowns out any possible compressor noise.

Keep in mind that the compressor does not run constantly, cycling only when needed to maintain the set box temperature. Calculating energy use depends on ambient temperature and how many times you open and close the refrigerator doors. The compressor draws up to 5.2 amps to bring the box from non-use to a safe temperature, and then around 4.3 to 5 amps per hour to maintain set temperature. Boondockers usually have instrumentation that can monitor the daily draw in amp hours and modify overall power usage to accommodate accumulated run time. Most RVs with solar systems can easily handle the power consumption without compromising livability. Those with smaller off-grid power systems can probably get by with a couple of Group 27 12-volt batteries and a 150-watt solar panel with an appropriate controller.

The eyebrow panel must be removed from the absorption refrigerator
Absorption refrigerator to access hold-down screws
The eyebrow panel must be removed from the absorption refrigerator to access hold-down screws. There were also screws that needed to be removed from the bottom flange.
The hardest part of making the swap was muscling the old refrigerator out and the new one in. Once the 120-volt AC and 12-volt DC power was disconnected from the absorption refrigerator and the LP-gas hose removed and capped, the hold-down screws were removed and the old refrigerator hoisted out of the wall structure. It will take at least two strong people; lifting straps, typically used by movers, really helped. Most fifth wheel doorways are 28-inches wide, so the absorption refrigerator went out the door without an issue; the Everchill requires 24 inches to get through a doorway. Moving blankets were placed on the floor to make it easier to scoot the refrigerators in and out.

Mounting brackets were not provided with the refrigerator and there was no mention of how to secure it in the instructions. We learned later that specific brackets are available, which attach to the door hinges and the face of the cabinet. We took another route by cutting brackets to hold down the rear of the refrigerator and another to secure the front to the cabinet face below the lower door. The refrigerator fit like a glove in the original space, with only small openings on the top and bottom that, for our installation, were covered by trim purchased at a home improvement store. The trim was cut to size and pin-nailed to the face of the compartment. Existing vent doors were covered with heat resistant aluminized insulation. Installers can take some liberties when mounting the refrigerator, but the optional brackets will be the best way to go. This refrigerator cannot be flush-mounted with the cabinet; the doors must protrude at least 1 inch for proper operation and clearance.

Pulling the old refrigerator from its enclosure
Pulling the old refrigerator from its enclosure took a little finesse to prevent damaging the compartment. After prodding, it came out without any hang-ups.
The absorption refrigerator was placed on moving blankets
The absorption refrigerator was placed on moving blankets and slid on the floor to the entry door, where two strong helpers moved it to the patio. Again, the lifting straps really came in handy. The Everchill replacement is able to utilize all that space dedicated to the absorption unit’s cooling system and dedicate it to box capacity.
Once the refrigerator is secured in place, it must be wired to a good 12-volt DC power source. Make sure the refrigerator is allowed to stand for at least four hours after being jostling before hooking up the power. Requirements for proper wire gauge, based on the length of run from the power source, are provided in the instructions. For this installation, a 10-gauge, three-wire cable was routed from the battery compartment in the front of the fifth wheel along the frame and into the slide-out where the refrigerator is housed. Although the rear refrigerator compartment was already wired from the factory, we could not confirm origin and elected to route a new cable to meet the company’s requirements. The only caveat was drilling a new hole through the bottom of the slide-out near the original LP-gas hose to route the new cable. Care must be taken not to cut into the LP-gas hose or any other possible wire, and accommodations are needed to allow for movement when the slide-out is extended and retracted. Finally, a 20-amp fuse was installed near the batteries.
There was plenty of clearance for moving the Everchill
There was plenty of clearance for moving the Everchill through the entry door. The new refrigerator only requires 24 inches clearance and most fifth wheel entry doors have a 28-inch opening.
Once the Everchill refrigerator was seated
Once the Everchill refrigerator was seated, which was a piece of cake, the 12-volt DC wiring process was started. Here the 10-gauge, three-wire cable was routed from the front batteries into the bottom of the slide-out where the refrigerator was seated. There must be enough flexibility in the cable to allow for slide-out travel.
Our celebration of installation success was short lived and resulted in a few laughs. The refrigerator compartment in this fifth wheel was cut into the very end of the slide-out, adjacent to a hutch with a network of drawers — and we neglected to check door swing before buttoning up the refrigerator. Yes, we had total access, but when we tried to adjust the shelves to add food once the refrigerator had reached a safe temperature, we realized the door needed to swing completely out of the way in order to remove and reposition the shelves for our particular needs. That little faux pas led to an unplanned removal so we could reposition the shelves where we wanted them before reinstalling the unit. Lessons learned!
The 12-volt DC wires are connected to the panel in the rear
The 12-volt DC wires are connected to the panel in the rear of the refrigerator. Do not connect live wires until the refrigerator has had at least four hours to sit after being jostled through the entry door and into the cabinet.
The handsome, modern-looking stainless-steel doors of the Everchill provide a residential feel to the interior of any RV. The added food storage is amazing — and the fact that we don’t have to turn off the refrigerator when entering fuel stations is refreshing. And when 120-volt AC hookup power goes off in the middle of the night, the Everchill keeps purring along.
The Everchill features adjustable shelves
Fifth wheel, the refrigerator
The Everchill features adjustable shelves — but we neglected to check door swing before installing the refrigerator. In this fifth wheel, the refrigerator is positioned at the end of the galley slide-out and didn’t allow the door to swing completely away to remove the shelves. That resulted in a complete R&R and a few hearty laughs for being stupid. Once the shelves were in place there was plenty of door swing to access the cooling box.
Special brackets are available for securing the refrigerator
These powder-coated brackets
Special brackets are available for securing the refrigerator in the enclosure. These powder-coated brackets fit under the door hinges (top and bottom) and can be screwed into the face of the cabinet structure. We went a different route — before learning that the brackets were available — by building custom hardware; using the brackets from the factory will take less time and effort.
Since we did not use the factory hold-down brackets
This trim is available in any home-improvement
Since we did not use the factory hold-down brackets, we elected to cover the small space between the refrigerator and cabinet face with pre-finished trim. This trim is available in any home-improvement store and comes in various simulated wood grains. A table saw was used to make the miter cuts and a notch was cut to accommodate the top hinge. The trim was then attached with an air-powered pin nailer.
The freezer compartment holds a lot of foodstuffs
The freezer compartment holds a lot of foodstuffs — and wine cooler sleeves, of course. Simple design allows for maximum space in the box and on the door. The freezer is frost-free, which is a welcome feature.
Refrigerator was packed with food to test cooling efficiency
The crisper drawer holds a lot of veggies and has a humidity control
Refrigerator was packed with food to test cooling efficiency. Even though the foodstuffs restricted air flow, the inside temperature never varied more than 2 degrees. The crisper drawer holds a lot of veggies and has a humidity control. Door shelves are large but there’s a big gap in the bottom where smaller containers can escape through. Once you learn to put the bigger items in front, the problem is solved. Dedicated can holders are also built into the door.
There’s no built-in method for preventing items
There’s no built-in method for preventing items from falling out when the door is opened for the first time after stopping. The simplest solution is to purchase adjustable bars like these from Camco.
Temperature controls are in a panel attached to the top of the refrigerator
Temperature controls are in a panel attached to the top of the refrigerator. Thermostat was set on No. 2 of 5 for most of six months, then moved to No. 3 once the outside ambient temperature climbed to almost 100 degrees F. Still, the box temperature never varied more than 2 degrees. Light built into this panel provides plenty of illumination.
The Everchill’s travel lock is the best we’ve ever used in an RV refrigerator
The Everchill’s travel lock is the best we’ve ever used in an RV refrigerator, and certainly better than most residential models used in this environment.
Stainless-steel doors are handsome and add a modern look to the interior of any RV
Stainless-steel doors are handsome and add a modern look to the interior of any RV. They show fingerprints and smudges, but stainless-steel cleaner made short work of any clean-up.